Engineering service provider specialising in advanced separation equipment technologies

We offer superior separator internals solutions across multiple industries. From troubleshooting underperforming process equipment to optimising the separation performance of new builds. We are committed to providing a separation solution that will exceed your expectations. 

About Us
Elevating Fluid Separation with Unparalleled Expertise.

At MTT, we are a specialist process engineering service provider and cutting-edge separation equipment supplier, leading the way in advanced fluid separation technologies. Our committed team of expert engineers specialises in optimising and designing tailor-made separation solutions. From conventional two/three-phase separators to advanced inline separation and high-performance cyclone separators. Our complete product portfolio includes advanced internals for process columns, the latest patented compact flotation unit technology, and falling film evaporators.

Leveraging steady-state simulation software, Computational Fluid Dynamics (CFD), Finite Element Analysis (FEA), and know-how, our team of experts provides data-driven insights to help you optimise or replace your existing separation equipment. By adhering to our stringent quality system, we ensure the success of your projects with quality equipment, on-time delivery, and industry-leading expertise.

Our unrivalled response efficiency, superior know-how, and commitment to pushing the boundaries of separation process design sets us apart. Our bespoke solutions are tailored to meet the unique needs of each client.

Choose MTT for a collaborative, seamless project execution that will exceed your performance requirements. Experience the difference with our cutting-edge separation equipment and expertise. 
Separation Equipment

Separation Equipment

We are a leading provider of state-of-the-art separation equipment technology that delivers exceptional performance and reliability. Our extensive separation equipment range includes conventional mist eliminators, vane packs, cyclones, various inlet distributors, and plate pack coalescers. Some of our advanced technology includes next-generation axial flow cyclones developed to maximise separation efficiency and operating range. Our advanced separation equipment is crucial for efficient fluid separation in industries such as oil and gas, chemical processing, and mineral processing. We are fortunate to leverage the latest technologies and industry best practices to design and manufacture separation equipment that meet the highest standards of quality and performance. When you choose MTT, you can be confident that you are purchasing quality products that will meet or exceed your performance criteria.

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Produced Water Upgrades

Produced Water Upgrades

Built around a patented coalescence process chamber, we offer solutions that are supplied in stand-alone compact flotation unit skids or used to upgrade and improve the efficiency and capacity of existing oil-water separation systems. Existing underperforming separation vessels or systems can be upgraded by retrofitting the Stauper coalescence chamber into the vessel or system. This upgrade will significantly improve oil from water separation, and degassing of the water while improving flow capacity. As a result of this upgrade our clients can expect improved separation performance a reduction in the need for costly chemicals and significantly improve the environmental footprint.

Tower Internals

Tower Internals

We offer innovative solutions for mass transfer operations based on our extensive experience. We have developed cutting-edge separation equipment and systems that are at the forefront of mass transfer applications. Our advanced mass-transfer equipment and technologies are designed to deliver optimal performance. In addition, we provide a range of cost-effective services, including design, engineering, procurement, project management, and construction, to support various mass-transfer operations such as conventional and complex distillation azeotropic and extractive distillation liquid-liquid extraction absorber and stripper systems reactive distillation systems We are committed to meeting the unique needs of our clients by offering comprehensive solutions, from conceptual design to debottlenecking existing columns and complete process plant modernisation. Our expertise extends to the design and supply of various tower internals. Whether you require conventional trays, high-performance trays, random packing, structured packing, grid packing, or packed internals for distillation, absorption, stripping, and extractive distillation columns, we have you covered.

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Falling Film Evaporators

Falling Film Evaporators

Falling film evaporators are employed in industries ranging from food and beverage production to pharmaceuticals and fine chemicals. They operate on a simple yet ingenious principle: a thin, continuous liquid film flows downward inside vertical tubes, while heat is applied to the exterior surfaces of these tubes. Controlled heat application causes the liquid to evaporate, forming vapour that rises upward, separating it from the concentrated liquid below. This efficient method maximises the surface area available for evaporation and minimises residence time and exposure to heat, thereby preserving the delicate characteristics of the product being processed. In the food and beverage sector, they play a crucial role in concentrating juices, reducing milk, and extracting flavours and essences with minimal thermal degradation. In pharmaceuticals, these evaporators are used for producing concentrated active ingredients and isolating pure compounds. Similarly, in chemical processing, they facilitate the separation and purification of various fine chemicals, contributing to the production of high-quality fine chemicals and intermediates.

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Engineering Design, Optimisation & Troubleshooting

Engineering Design, Optimisation & Troubleshooting

We understand the importance of efficient and reliable engineering solutions and equipment. That is why our team of experienced engineers is dedicated to providing industry-leading services and equipment that cater to our client's unique separation requirements. From specialist separator and equipment design to process simulation, optimisation and troubleshooting, we have the expertise and tools such as process simulation, computational fluid dynamics (CFD), finite element analysis (FEA) and structural analysis software to deliver effective solutions that improve performance, reduce downtime, and enhance overall efficiency. MTT is a reliable partner that books specialist outcomes not hours preventing project cost blowouts and minimising risk.

Expertise in
Separation Technology & Process Problem Solving
Experience the epitome of separation equipment expertise with us. We are dedicated to continuous innovation, enhancing our products with unmatched reliability and superior quality. Our team of seasoned engineers, boasting over a century of collective experience, ensures excellence in every solution we deliver

  • Melbourne VIC, Australia
  • 470 St. Kilda Road

15Apr

Learn about the innovative techniques for reducing carbon dioxide emissions in biogas production.

Introduction: Biogas, a renewable energy source produced from organic materials like agricultural waste, food waste, and sewage, offers a promising avenue for reducing greenhouse gas emissions and mitigating climate change. However, biogas typically contains anywhere from 25 to 55% of carbon dioxide which means using biogas as a fuel source to generate heat or electricity will exhaust this quantity of carbon dioxide plus any additional carbon dioxide that is created by the combustion process straight into the atmosphere. To address this issue, innovative techniques such as post and pre-combustion scrubbing of carbon dioxide have emerged as effective means of capturing carbon dioxide emissions from biogas. In this article, we delve into the workings of post and pre-combustion scrubbing, their benefits, and why they are necessary to reduce carbon emissions.

Post-Combustion Scrubbing: Post-combustion scrubbing involves capturing carbon dioxide after the combustion process. This method is highly adaptable and can be retrofitted onto existing biogas combustion systems. The primary mechanism involves passing the flue gas generated from combustion through an absorption medium, typically a solvent like amines, or a membrane that selectively captures carbon dioxide molecules. Once captured, the carbon dioxide can be separated from the solvent or membrane and stored or repurposed for various industrial processes. One significant advantage of post-combustion scrubbing is its flexibility. It can be integrated into a wide range of biogas combustion systems, from small-scale digesters to large industrial facilities, without significant modifications to the existing infrastructure. Additionally, post-combustion scrubbing allows for the continuous operation of biogas facilities while reducing carbon dioxide emissions, making it a practical solution for sustainable energy production.

Pre-Combustion Scrubbing: Pre-combustion scrubbing, on the other hand, involves capturing carbon dioxide before the combustion process occurs. This method is commonly employed in conjunction with biogas upgrading processes such as biogas purification and biogas-to-methane conversion. During pre-combustion scrubbing, carbon dioxide is removed from the raw biogas stream, resulting in a purified methane-rich gas that can be utilised directly as a cleaner fuel or further processed into biomethane for injection into the natural gas grid. Pre-combustion scrubbing offers several advantages, particularly in enhancing the calorific value and purity of biogas-derived fuels. By removing carbon dioxide before combustion, the efficiency of biogas utilisation increases, resulting in higher energy yields and reduced emissions. Moreover, the captured carbon dioxide can be sequestered or utilised in industrial processes, further enhancing the environmental sustainability of biogas production.

Applications and Future Prospects: MTTST has developed both post and pre-combustion scrubbing technologies that can be used by biogas production facilities to lower their overall carbon footprint. From small-scale anaerobic digesters to large-scale biogas plants, these techniques can help reduce the carbon footprint of biogas-derived energy and contribute to global efforts to combat climate change.

Conclusion: Post and pre-combustion scrubbing is essential to sustainable energy production from biogas. Capturing carbon dioxide and reducing emissions from biogas combustion processes, results in a cleaner, more environmentally friendly fuel while mitigating the impact of greenhouse gas emissions on the climate. As the demand for renewable energy continues to grow, it is essential to implement post and pre-combustion scrubbing technologies, paving the way for a more sustainable energy future.

28Feb

What are the challenges that prevent industries from incorporating new technologies effectively?

Many industries still rely on separation technology that is two to three decades old. While this technology is reliable and technically sound, it is akin to driving a car that is two to three decades old. At first glance, the basic principles may seem similar, but a closer examination reveals significant differences. Comparing an old car to a new one, you will notice the latter's additional safety features, compact design, fuel efficiency, and lower emissions not to mention other benefits. Likewise, advanced separation technologies share similar traits: they occupy less space, resulting in a smaller carbon footprint; they demand less energy, enhancing efficiency; and they offer superior separation performance, which benefits the environment. Most people don't regularly use vehicles that are more than two to three decades old unless they are classic cars reserved for special occasions or weekend drives. So, why does the industry lag in adopting these advancements?

23Feb

Improve existing produced water treatment systems with patented next generation technology that minimises oil concentration in produced water. This in turn helps reducing the environmental impact of oil producing platforms.

https://www.offshore-mag.com/print/content/14172708

In many industries, there's often talk about minimising environmental impact, yet action often falls short. It's clear that outdated Hydrocyclone technology no longer meets the stringent demands of minimising environmental risks, especially under ISO 31000 guidelines. This is particularly evident when dealing with contaminants beyond just oil in water in discharged formation water.

Introducing the Stauper CFU technology represents a significant leap forward. Not only does it achieve oil-in-water discharge levels below 10ppm, but it also effectively removes other contaminants, including solids. This innovative third-generation CFU is patented and offers a comprehensive solution to mitigate environmental risks associated with formation water discharge. 

Let's take proactive steps to truly address environmental impact. By adopting the advanced Stauper CFU technology, we can effectively reduce formation water discharge risks to the lowest practical levels possible. It's time to act responsibly and implement solutions that align with our commitment to environmental stewardship.